Welcome to Jiangsu Pengfei Group Lime production line Special website
Lime production lineThe active lime production line of Jiangsu Pengfei Group mainly consists of lime rotary kilns, vertical preheaters, cooling machines, etc. It is widely used for roasting active lime and light burned dolomite used in steel plants, ferroalloy plants, alumin
Keywords: Lime production line

Equipment for a daily production line of 1000 tons of active lime

Overview: Jiangsu Pengfei Group can provide complete sets of equipment and one-stop services to meet production standards for active lime production lines with a daily output of less than 1200 tons. Activated lime is widely used in the steel, alumina, magnesium metal, calcium carbide, and power plant desulfurization and papermaking industries. Activated lime is an important auxiliary raw material for steelmaking. The use of activated lime has a series of characteristics such as improving the quality of molten steel, increasing production, reducing steelm...

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    Process

    Limestone is heated to around 900 degrees Celsius by the 1150 degree Celsius kiln flue gas in the preheater, and then pushed into the rotary kiln through a hydraulic push rod. Limestone is roasted and decomposed into CaO and CO2 in the rotary kiln. After decomposition, limestone is generated and enters the cooler, where it is cooled to below 100 degrees Celsius by the cold air blown in and discharged. The 600 degree Celsius hot air that has undergone heat exchange enters the kiln and mixes with coal gas for combustion. The exhaust gas is then mixed with cold air and enters the bag filter through the induced draft fan. It is then discharged into the chimney through the exhaust fan. The limestone discharged from the cooler is fed into the limestone storage warehouse through a vibrating feeder, a chain bucket conveyor, a bucket elevator, and a belt conveyor The vertical preheater and vertical cooler lime rotary kiln are active lime calcination equipment developed by introducing and digesting advanced foreign technology. The technical characteristics of the active lime production line are: 1. The structure is advanced, and the vertical preheater effectively improves the preheating effect. After preheating, the decomposition rate of limestone entering the kiln can reach 20-25%, and 10-15mm fine-grained limestone can be directly utilized 2. The two ends of the rotary kiln are sealed with composite scales, with an air leakage coefficient of less than 10%, reducing radiation heat loss 3. Circular or square vertical cooler, with a lime temperature of 800C+ambient temperature for easy transportation and storage. It can preheat the secondary air entering the kiln to above 7000C, reducing the need for moving parts and special materials.

    Technical Parameter

    Specification (m) Φ 2.5× 40 φ 2.8x42 Φ 3x46 Φ 3.2x50 φ 3.2x54 φ 3.6x56 φ 3.8x58 Φ 4x60 Φ 4.3x58 Φ 4.3x64 Φ 4.8x68
    Effective volume (m3) 142 190 235 292 390 430 505 575 670 738 1005
    Combustion temperature0C 1350/
    1250
    1350/
    1250
    1350/
    1250
    1350/
    1250
    1350 1350 1350 1350 1350 1350 1350
    Production capacity (t/d) 150 200 250 300 350 400 500 600 750 800 1000
    Number NO Equipment name Specification Model Type Quantity Qty
    1 Rotary kiln Ф4.0× 60m   1
    2 Vertical preheater Ф10.5× 8.5m   1
    3 Vertical cooler 105m⒊ Square 4.2 * 9m 1
    4 Multi pipe cooling machine Handling air volume: 260000m3/h   1
    5 High temperature exhaust fan 900kw,10KV   1
    6 Coal mill system Hourly production of 8-10t/h PDM1250 1
    7 Gas and coal combustion system; coal burning system   Four way burner 1
    8 Dust collector equipment
    8.1 Kiln tail flue gas dust collector Handling air volume: 260000m3/h LCMD-3660 1
    8.2 Coal grinding dust collector Handling air volume: 45000m3/h FGM128-6(M) 1
    8.3 Cooling dust collector Handling air volume: 1860m3/h PPc64-4 1
    8.4 Finished product screening dust collector Handling air volume: 1860m3/h PPc64-4 1
    9 Auxiliary equipment
    9.1 Bucket elevator   NE100 1
    9.2 Circular vibrating screen   YA1536 1
    9.2 Circular vibrating screen   YA1236 1
    9.4 Chain scraper conveyor   DS500 1
    9.5 Belt Conveyor     6
    10 Wind & nbsp; Machine fan
    10.1 Axial flow fan     4
    10.2 Centrifugal fan     2
    10.3 Coal mill fan     1
    10.4 Roots fan Roots fan     3
    Host performance 300t/d 600t/d 800t/d 1000t/d 1200t/d 1500t/d
    Preheater Form Low non-destructive vertical compartment Low non-destructive vertical compartment Low non-destructive vertical compartment Low non-destructive vertical compartment Low non-destructive vertical compartment Low non-destructive vertical compartment
    Appearance 6-sided shape 12 sided shape 12 sided shape 18 sided shape 20 sided shape 22 sided shape
    Number of preheating chambers 6 12 12 18 20 22
    Number of hydraulic push rods 6 12 12 18 20 22
    Pre heating capacity (ton) 1200 1200 1600 2000 2400 3000
    Rotary kiln Specifications Φ 3.2× 50m Φ 4× 60m Φ 4.8× 56m Φ 5.0× 58m Φ 5.2× 64m Φ 5.6× 76m
    Slope angle 3.5% 3.5% 3.5% 3.5% 3.5% 3.5%
    Speed (r/min) 0.3-1.8 0.3-1.8 0.3-1.8 0.3-1.8 0.3-1.8 0.3-1.8
    Calcination temperature (℃) 1350 1350 1350 1350 1350 1350
    Cooling device Form Vertical partition Vertical partition Vertical partition Vertical partition Vertical partition Vertical partition
    Number of temperature control zones 3 3 4 4 4 4
    Number of wind towers 2+1 4+1 4+1 4+1 4+1 4+1
    Specification (m) 3.6× 3.6 4.1× 4.1 4.7× 4.7 5.2× 5.2 5.4× 5.4 5.8× 5.8
    Discharge temperature (℃) ≤ 80 ≤ 80 ≤ 80 ≤ 80 ≤ 80 ≤ 80
    Product heat consumption 5400 5400 5000 4750 4600 4500
    Adapt to Fuel Coke oven gas, mixed gas, natural gas, coal powder, low calorific value gas