Overview: Jiangsu Pengfei Group can provide complete sets of equipment and one-stop services to meet production standards for active lime production lines with a daily output of less than 1200 tons. Activated lime is widely used in the steel, alumina, magnesium metal, calcium carbide, and power plant desulfurization and papermaking industries. Activated lime is an important auxiliary raw material for steelmaking. The use of activated lime has a series of characteristics such as improving the quality of molten steel, increasing production, reducing steelm...
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Limestone is heated to around 900 degrees Celsius by the 1150 degree Celsius kiln flue gas in the preheater, and then pushed into the rotary kiln through a hydraulic push rod. Limestone is roasted and decomposed into CaO and CO2 in the rotary kiln. After decomposition, limestone is generated and enters the cooler, where it is cooled to below 100 degrees Celsius by the cold air blown in and discharged. The 600 degree Celsius hot air that has undergone heat exchange enters the kiln and mixes with coal gas for combustion. The exhaust gas is then mixed with cold air and enters the bag filter through the induced draft fan. It is then discharged into the chimney through the exhaust fan. The limestone discharged from the cooler is fed into the limestone storage warehouse through a vibrating feeder, a chain bucket conveyor, a bucket elevator, and a belt conveyor br> The vertical preheater and vertical cooler lime rotary kiln are active lime calcination equipment developed by introducing and digesting advanced foreign technology. The technical characteristics of the active lime production line are: br> 1. The structure is advanced, and the vertical preheater effectively improves the preheating effect. After preheating, the decomposition rate of limestone entering the kiln can reach 20-25%, and 10-15mm fine-grained limestone can be directly utilized br> 2. The two ends of the rotary kiln are sealed with composite scales, with an air leakage coefficient of less than 10%, reducing radiation heat loss br> 3. Circular or square vertical cooler, with a lime temperature of 800C+ambient temperature for easy transportation and storage. It can preheat the secondary air entering the kiln to above 7000C, reducing the need for moving parts and special materials.
Specification (m) | Φ 2.5× 40 | φ 2.8x42 | Φ 3x46 | Φ 3.2x50 | φ 3.2x54 | φ 3.6x56 | φ 3.8x58 | Φ 4x60 | Φ 4.3x58 | Φ 4.3x64 | Φ 4.8x68 |
---|---|---|---|---|---|---|---|---|---|---|---|
Effective volume (m3) | 142 | 190 | 235 | 292 | 390 | 430 | 505 | 575 | 670 | 738 | 1005 |
Combustion temperature0C |
1350/ 1250 |
1350/ 1250 |
1350/ 1250 |
1350/ 1250 |
1350 | 1350 | 1350 | 1350 | 1350 | 1350 | 1350 |
Production capacity (t/d) | 150 | 200 | 250 | 300 | 350 | 400 | 500 | 600 | 750 | 800 | 1000 |
Number NO | Equipment name | Specification | Model Type | Quantity Qty | |
---|---|---|---|---|---|
1 | Rotary kiln | Ф4.0× 60m | 1 | ||
2 | Vertical preheater | Ф10.5× 8.5m | 1 | ||
3 | Vertical cooler | 105m⒊ | Square 4.2 * 9m | 1 | |
4 | Multi pipe cooling machine | Handling air volume: 260000m3/h | 1 | ||
5 | High temperature exhaust fan | 900kw,10KV | 1 | ||
6 | Coal mill system | Hourly production of 8-10t/h | PDM1250 | 1 | |
7 | Gas and coal combustion system; coal burning system | Four way burner | 1 | ||
8 | Dust collector equipment | ||||
8.1 | Kiln tail flue gas dust collector | Handling air volume: 260000m3/h | LCMD-3660 | 1 | |
8.2 | Coal grinding dust collector | Handling air volume: 45000m3/h | FGM128-6(M) | 1 | |
8.3 | Cooling dust collector | Handling air volume: 1860m3/h | PPc64-4 | 1 | |
8.4 | Finished product screening dust collector | Handling air volume: 1860m3/h | PPc64-4 | 1 | |
9 | Auxiliary equipment | ||||
9.1 | Bucket elevator | NE100 | 1 | ||
9.2 | Circular vibrating screen | YA1536 | 1 | ||
9.2 | Circular vibrating screen | YA1236 | 1 | ||
9.4 | Chain scraper conveyor | DS500 | 1 | ||
9.5 | Belt Conveyor | 6 | |||
10 | Wind & nbsp; Machine fan | ||||
10.1 | Axial flow fan | 4 | |||
10.2 | Centrifugal fan | 2 | |||
10.3 | Coal mill fan | 1 | |||
10.4 | Roots fan Roots fan | 3 |
Host performance | 300t/d | 600t/d | 800t/d | 1000t/d | 1200t/d | 1500t/d | |
---|---|---|---|---|---|---|---|
Preheater | Form | Low non-destructive vertical compartment | Low non-destructive vertical compartment | Low non-destructive vertical compartment | Low non-destructive vertical compartment | Low non-destructive vertical compartment | Low non-destructive vertical compartment |
Appearance | 6-sided shape | 12 sided shape | 12 sided shape | 18 sided shape | 20 sided shape | 22 sided shape | |
Number of preheating chambers | 6 | 12 | 12 | 18 | 20 | 22 | |
Number of hydraulic push rods | 6 | 12 | 12 | 18 | 20 | 22 | |
Pre heating capacity (ton) | 1200 | 1200 | 1600 | 2000 | 2400 | 3000 | |
Rotary kiln | Specifications | Φ 3.2× 50m | Φ 4× 60m | Φ 4.8× 56m | Φ 5.0× 58m | Φ 5.2× 64m | Φ 5.6× 76m |
Slope angle | 3.5% | 3.5% | 3.5% | 3.5% | 3.5% | 3.5% | |
Speed (r/min) | 0.3-1.8 | 0.3-1.8 | 0.3-1.8 | 0.3-1.8 | 0.3-1.8 | 0.3-1.8 | |
Calcination temperature (℃) | 1350 | 1350 | 1350 | 1350 | 1350 | 1350 | |
Cooling device | Form | Vertical partition | Vertical partition | Vertical partition | Vertical partition | Vertical partition | Vertical partition |
Number of temperature control zones | 3 | 3 | 4 | 4 | 4 | 4 | |
Number of wind towers | 2+1 | 4+1 | 4+1 | 4+1 | 4+1 | 4+1 | |
Specification (m) | 3.6× 3.6 | 4.1× 4.1 | 4.7× 4.7 | 5.2× 5.2 | 5.4× 5.4 | 5.8× 5.8 | |
Discharge temperature (℃) | ≤ 80 | ≤ 80 | ≤ 80 | ≤ 80 | ≤ 80 | ≤ 80 | |
Product heat consumption | 5400 | 5400 | 5000 | 4750 | 4600 | 4500 | |
Adapt to Fuel | Coke oven gas, mixed gas, natural gas, coal powder, low calorific value gas |